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Chapter 10. Hammerhead Live: > Sidestick - Pg. 377

MAKE: PROJECTS Eccentric Cubicle < Nano-Project > Scrapers! Figure N10.02: A 6" section of this blade is materially and ergonomically ideal for making a surface scraper. Figure N10.01: Shown on the right is a cast-off blade from my miter saw. It's 16" x 2", and, as illustrated, really flexible. Figure N10.03: Rolling the hook S urface-finishing wood is one of those jobs that can easily eat your brain. The selection of material removal tools available is imposing, and picking the right combination to get good results is a critical matter. Scrapers are cognizant Makers' secret weapons in the battle for smooth wood. Why they're not standard-issue equipment escapes me. The Fox Mulder in me suspects collusion between an army of mutant mind controllers and the Sandpaper Industry. Trust no one . . . Anyway, after you've finished making your tinfoil hats, we're gonna recycle a piece of saw blade into a scraper. The "active ingredient" of a scraper is its rolled-over hooked cutting edge. Once you get comfortable forming the hook, you'll never look back. I learned the process about 20 years ago from a community access cable TV show. It took me about 10 minutes practice to suss out exactly the right angle and pressure needed to form the hook. Your learning curve may vary, but here's the basic process. [Figure N10,01] Once you have the metal blank in your sweaty little paws, grind an edge on one long axis. About 30 degrees of angle is a good start. Camber your edge from one side only, as illus- trated, using whatever tool you're comfortable with: I used 366